Industrial gas fired steam boiler with imported burner

Industrial gas fired steam boiler with imported burner

2.4MW YQW series gas-fired horizontal thermal oil heater for food industryChongqing Sanyi Food Co., Ltd. is a modern food enterprise engaged in the production and sales of hot pot butter products and hotpot seasonings. Sanyi Food combines the second generation technology of advanced "physical high temperature deacidification" with the traditional process, in which the stable heat source provided by the boiler meets the high temperature requirements of the production line.As the products sell well, Sanyi Food has built a modern comprehensive production base of more than 20,000 square meters in 2016, which adopted advanced automated production lines, and it was urgent to introduce energy-efficient boilers and use clean energy natural gas as fuel. ZOZEN became the boiler supplier of Sanyi Food due to its outstanding advantages in product performance and environmental protection effects. In order to meet the different requirements of the production line for temperature, ZOZEN customized the combination of YQW series thermal oil heater + WNS series gas-fired industrial fired steam boiler with imported burner system. Among them, YQW series thermal oil heater adopts forced circulation three-pass circular tube design for the sufficient heating surface. The energy-saving device added on the tail of the furnace body can greatly reduce heat loss, and the thermal efficiency is up to 95%. In addition, these two series of boilers are both equipped with advanced low NOx burner to realize the low emissions of NOx ≤ 30mg/Nm³; Moreover, the boilers are both adopt the packaged structure, after the boiler components are transported to the site, they can be put into operation once connecting to the electricity and gas, which greatly reduces the boiler installation cost.

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Gas boiler precautions required during installation methods, or steps :( a) a foundation base of the boiler should be provided is determined according to the local soil, manufacturers design reference by the civil sector again. After reaching the base strength boiler, the boiler should drawings inspection and acceptance, and to draw the whole boiler three reference lines: a, longitudinal reference line - drum center or the center of the combustion apparatus. b, lateral reference line - the center of the front axle or chain grate slag centerline of the machine. C, elevation reference line - can be selected from a number of locations about four weeks, respectively, on the basis of the marking, the relative offset between the markers should not exceed 1mm. Furnace in place. After assembly the lower part of the boiler in place first, then the upper assembly large, the upper and lower portions need to find a combination of two positive pads firmly, should be both inside and outside the two casting. Installation location and size deviation test methods according to GB50273 "boiler installation engineering construction and acceptance" implementation. (B) lifting the boiler, during lifting, should be suspended on a lifting lug drum boiler ready large, the boiler on a foundation base coincides with the pre-drawn reference line. The longitudinal centerline of the boiler and the foundation, the deviation is not more than 3 mm, and the inclination with the center line of the drum hammer correction, allowing the central drum inclination is not larger than 5 mm, otherwise use horns foundation base and the junction pad level. Maximum level (c) Installation of boiler network (1), water supply conduit installation requirements typically require as backup pool below the normal water level line of the boiler, so as not to shutdown, boiler feedwater flowing into a large number of drainage caused to start the next . At the outlet of the tank (i.e., an inlet feed line) should be installed wire screen. (2), a main steam line installation requires the main steam lead pipe straight run section should be more than 0.5 m, the bending radius should be 4-5 times the diameter of the pipe, the trap should be fitted at the lowest line in order to prevent water hammer pipe, while to be reliable insulation. (3), the safety valve should be installed in the valve installation requirements after the hydrostatic test, the safety valve shall be fitted exhaust pipe, the exhaust pipe of the safety guide outside the boiler house, allowed valving the exhaust pipe. (4), mounting a lower water table level table downcomer must access a safe place, Hancock rotating flexible water table, not leaking, water table must be installed to the lighting device, easy to observe. (5), a pressure gauge mounting means so that when the scale gauge vertical plates, should be painted red gauge scale to show the maximum allowable pressure boiler, rotating flexible plug gauge, not leaking, water flow, pressure gauges insulation prohibited. (Iv) the boiler chimney installation requirements, when lifting the chimney, the chimney should be straight, horizontal direction lead length should not be too long, generally less than 5 meters, the height of the chimney should comply with relevant national standards. To add chimney rain cap, the weight of the chimney should not fall directly on the boiler chimney take over the host. Installation (e) combustion system: 1, according to the combustion system of FIG power line control circuit, a control signal line and the control line is electrically connected, the program should be installed reliable ignition and flame failure protection devices. Combustion process controller provides a separate set of contact start-stop control. May be formulated in a variety of burner start-stop loop cascade control relay 10A is a fuse, relay start-stop control stops the control terminal may be connected to the burner, may directly control the power of the burner. Both constant pressure sensor, water power, fuel, gas pressure set value is detected after the automatic controller opens. Time pressure sensor, water supply, oil, gas, and their detection circuit, alarm and found the problem immediately shutdown flame protection, the controller automatically displays the point of failure, an alarm sounds machine.

Internal gas-fired, gas-fired fuel management is equally important for wear to how to do? Detailed examination is the key, fuel management is equally important. We can according to operating conditions, gas-fired, time, planning and reasonable arrangements for wear of the check, when using fuels strict control of particle size into the furnace of coal and limestone particle size of bed material similar to strict customs, boiler waste to be treated before discharge. Want to reduce the impact on the water wall tube may be appropriate to adjust air pressure, air volume, can effectively reduce the wear and tear of the water wall. Maintenance shutdown time is generally in a standby or shutdown, check items include wear the furnace wall, the furnace seals are tight, leak or absence of smoke and the like. In the case of wear was found to be timely repair and welding, to ensure the normal operation of the industrial fired steam boiler with imported burner. Generally gas prior to combustion boiler needs to be filled in the combustion chamber fossil fuel, fossil fuel and bed material, the full integration of recycled materials in an air convection wind speed, wind strength and rigidity of the bottom of the apparatus, the inner core region of upwardly movement, the outer annular area of ​​the reflow furnace wall along a downward extension of the coal particles in the furnace residence time, mineral particles, fly ash and flue gas contains a large number of large amounts of fly ash particles causes the waterwall tubes kept fast erosion wear, wear thin wall thickness, resulting in wear and tear.

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