4 ton steam coal fired boiler

4 ton steam coal fired boiler

The heat loss of exhaust smoke is the largest of all kinds of heat loss in 4 ton steam coal fired boiler. Generally, the heat loss of exhaust smoke is 6% of the heat fed into the furnace, and the heat loss of exhaust gas increases 0.5% when the temperature of exhaust gas increases by 12 ℃ and 15 ℃. So the exhaust temperature is one of the most important indicators of boiler operation. The following are several possible causes of increased flue gas temperature in the furnace: (1) slagging and ash accumulation on the heated surface. No matter it is the slag accumulation in the water-cooled wall of the furnace, or the ash deposition in the superheater, convection tube bundle, economizer and preheater, the thermal resistance of the flue gas measurement will increase, the cooling effect of the flue gas will become worse due to the deterioration of the heat transfer, and the exhaust temperature will rise. (2) excess air coefficient Big. Under normal conditions, the exhaust temperature increases with the increase of excess air coefficient at furnace outlet. After the increase of excess air coefficient, although the amount of smoke increased, the rate of smoke increased, and the convection heat increased, the increase of heat transfer was not as much as that of the increase of flue gas. It can be understood that after the increase of smoke speed, the flue gas leaves the heating surface without time to transfer heat to the working fluid. (3) the air leakage coefficient is too large. The flue gas leakage in the furnace and rear shaft of a negative pressure boiler is inevitable and the leakage coefficient allowed by a certain heating surface is specified. When the air leakage coefficient increases, the effect on the exhaust temperature is similar to that of the superheated air coefficient. And the air leaks away. The closer the furnace is, the greater the influence on the rise in exhaust temperature. (4) Water supply temperature. When the steam turbine load is too low or the high pressure heater is out of line, the feed water temperature of the boiler will be lowered. Generally speaking, if the fuel quantity is kept constant, the heat transfer temperature difference of the economizer decreases and the heat absorption of the economizer decreases when the feed water temperature is increased, which makes the exhaust temperature increase. (5) moisture in the fuel. The increase of moisture in the fuel increases the amount of smoke, thus increasing the exhaust temperature. (6) Boiler load. Although the boiler load increases proportionally, the amount of smoke, the amount of steam, the amount of water supplied, and the volume of air increase proportionally, however, the flue gas temperature at the furnace outlet increases proportionally. Increase, so that the exhaust temperature increased. After increasing the load, the outlet temperature of the furnace increases, the heat transfer temperature difference of the convection heating surface increases and the heat absorption increases. Therefore, the more the convection heating surface is, the less the influence of the boiler load on the exhaust gas temperature is. (7) fuel varieties. When the low calorific value gas is fired, the radiative heat transfer in the furnace decreases due to the decrease of furnace temperature, and the non-combustible components in low calorific value gas, mainly N _ 2, CO _ 2 and H _ 2O, increase the amount of flue gas, so the exhaust temperature increases. Although the excess air coefficient of furnace outlet is lower than that of coal burning, the ash content in the fuel oil is very low after the pulverized coal furnace is changed to burn oil, although the excess air coefficient at the furnace outlet is lower when burning oil. There is no larger ash particle in flue gas, and there is no cleaning effect of larger ash particle on the heating surface, and the convection heating surface is polluted more seriously. Therefore, combustion is not good, often smoke-emitting boiler smoke temperature rise. When there is a steel ball dust removal device at the tail, the exhaust temperature is slightly lower than that of burning coal because the tail is cleaner. (8) the operation mode of pulverizing system. For a closed pulverizing system with a silo, when the pulverizing system is in operation, as a part of the water in the fuel enters the furnace, the furnace temperature decreases and the flue gas increases, and the cold air leaking into the pulverizing system enters the furnace as a primary air during the operation of the pulverizing system. Reduction of air flow through air preheater To raise the exhaust temperature. On the contrary, when the pulverizing system is shut down, the exhaust temperature decreases.

To support employee innovation, the company took out more than 5% of sales each year for technical innovation and product transformation, and the establishment of the Innovation Award and a special incentive fund, for practical gizmos and patented the invention of employees monthly reward. Today, the company has obtained 107 national patents.

Many model biomass fired 4 ton steam coal fired boilers in Malaysia can be choose,Suitable for burning a wide range of biomass fuels such as palm shells/fibres/empty fruit bunches, wood waste, coconut fibres etc as well as coal, and make it suitable for sugar mill and wood related industry. Popular steam capacity range from 2tons/hr to 50 tons/hr.

Learning materials heat 4 ton steam coal fired boiler 1, the boiler is three safety accessories: water gauge, pressure gauge, safety valve. 2, the normal operation of the boiler water level is 0 ± 40mmH2O, the maximum does not exceed 0 ± 80mmH2O, the normal water pressure of 5.5MPa, to allow the fluctuation range of 4.5-6.0MPa, normal pressure boiler feed water temperature should be 105 degrees Celsius. 3, steam flow is not larger than the normal water boiler feedwater flow reasons, the measuring device instrument to do so. 4, the steam flow rate is less than the abnormal overheating damage reasons of water flow, water wall damage, damage to the economizer, the boiler is full of water, measuring device instrument to do so. 5, points on the furnace process CCP washed three times water gauge, pressures of 0.05-0.1MPa, 1.0MPa, 2.8MPa. 6, it is determined whether the normal water table and put into operation to see if the water level fluctuates slightly exemplar. 7, the boiler water pressure test and the test is divided into P overpressure test of two, when the water pressure P test, the boosting speed of not more than 0.35MPa 0.5MPa down rate does not exceed per minute. To the boiler water blowdown 8, the pressure in the boiler shutdown boiler water temperature drops below 80 degrees Celsius. 9, the position of each ordinary pressure test is hydrophobic doors: a door opening, the second door is closed. 10, the boiler-burner with a swirling-type and DC type two. 11, elemental analysis of coal with a composition: C, H, O, N, S, moisture, ash. 12, the main component of the blast furnace gas is: CO.'S time, nitrogen gas, blast furnace gas pressure is lower than 1500Pa, the user must reduce the amount of gas. Fire stop its pressure 1000Pa, working pressure 4000-8000Pa, the upper limit for the dangerous pressure 10000Pa, the lower limit is 2000Pa. 13, the main component of the coke oven gas: CO, nitrogen gas, coke oven gas pressure is lower than 1500Pa, must reduce the amount of gas, which pressure is 500Pa fire stop, working pressure 5000-7000Pa, the upper limit is 8000 Pa pressure the risk, the lower limit is 1500Pa . 14, the high, the main features of coke oven gas is flammable, explosive, toxic. 15, proximate analysis of coal with a volatile content, fixed carbon, ash and moisture. 16, boiler water circulation loop fault has stagnated, cycling back down the tube vaporization, soft drinks stratification. 17, the pulverized coal burning furnace radiation heat from a heat source of flame, high temperature flue gas convection heat. 18, the pulverized coal ignition and quick combustion conditions are sufficiently high temperature furnace, a sufficient amount of air mixed well, pulverized coal and air. Enough burn time. 19, ignition of pulverized coal into the combustion stage, the combustion stage, burning ember stage. 20, boiler mechanical rolling bearing does not exceed a predetermined temperature 80 degrees Celsius, the slide bearing does not exceed 40 degrees Celsius. 21, with factors affecting the steam load boiler water, boiler water salinity, pressure change, the vapor space of the drum height. 22, the principle of the steam separator drum gravity separation, inertial separation, centrifugal separation, separation of the water film. 23, the first ignition of the pulverized coal volatiles, fixed carbon is the latest ignition, the combustion of carbon is the longest. 24, steam soluble salt contaminated steam quality reasons, mechanical carryover. 25, the normal operation of the boiler drum water level in the glass tube than the water level high 50MM, when the water level in the steam table overall door leak, the water level high water table, the total gate leakage when the water level is low. 26, a method for enhancing heat transfer with a heat transfer coefficient is increased, raising the average temperature difference between the heat transfer, the heat transfer area is increased. 27, into the boiler furnace wall refractory layer, three-layer insulating layer and the sealing layer. 28, light blue flame blast furnace gas, as a bright golden yellow flame co-firing light yellow flame, coal, coke oven gas when the combustion gas as a combustion time. 29, the boiler by the "pot" and "furnace" composition, "pan" refers to a soft drink system is mainly composed of the drum, the downcomer, the header, waterwall, economizer, superheater composition; "oven" refers to a combustion system, a furnace, a burner, an air preheater composition. Calorific value 3.27GJ 30,1 tons of steam.

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