11 tons gas steam boiler in palm oil mill

11 tons gas steam boiler in palm oil mill

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Boiler installation of "blast doors," What is the role now on the market most of the boilers to gas, oil, biomass, electricity as the main fuel, coal-fired boilers because of its harmful pollution levels gradually been changed or replaced. In general, no boiler explosion during normal operation, but if it is due to the improper operation of the ignition or operation, it may cause the furnace or tail or secondary combustion flue explosion, resulting in serious danger of impact. In this case the role of "explosion vent" is manifested when the furnace or flue trace knocking occurs, the pressure within the furnace is gradually increased, when a certain value is higher than the pressure relief device can turn on itself through the explosion vent to avoid the risk expansion to ensure the overall safety of boiler and furnace wall, more importantly, it is to protect the safety of the boiler operator. Currently there are blasting boiler membrane and two kinds of swing-proof door. Swing-proof doors are mostly placed in the furnace wall of the combustion chamber. Their installation position can be divided into vertical and tilting, by the door frame, the door and the hinge member and the like components. The door frame and multi-cast iron round or square, the width of their mutual contact surface generally is 3 ~ 5mm, and to ensure seamless tight. The door is coated with a heat-resistant concrete, which limit the pressure according to a desired thickness value has been calculated or determined experimentally. When the gas in the furnace or flue explosion, the door is automatically turned about the shaft relief, and then shuts itself down. Sealing pressure of the vent door from the inclination angle (usually not more than 30 °) or the downward pressure created by the weight of a weight is obtained. Most membrane blasting explosion vent means on the flue, and a clamping device consisting of explosive membrane. Bursting disc is typically made of a thin metal plate of asbestos, aluminum and stainless steel. When an explosion occurs in the furnace or flue gas generated shock wave pressure to bursting membrane damage, play the role of relief, once the explosion vent membrane after blasting effect, it will not reset itself, the clamping device must be open blasting repositioned membrane. Note 1, the position of general device explosion-proof door on the wall or on top of a 11 tons steam boiler in palm oil mill furnace furnace exit side of the furnace flue fuel gas. 2, explosion-proof doors should be installed in place without the threat of operator safety, and a pressure relief guide tube, it shall not be stored near inflammable and explosive materials, highly preferably not less than 2 meters. 3, activity blast doors require regular manual test to rust dead.

After the gas-steam circulation pump approach failed for some time to use gas steam oven, it will produce a precipitate. At this point, we need to clean heat transfer oil furnace, but before cleaning, we need to know what kind of sediment, and then cleaned the right way, if the heat transfer oil, grease appears very easy to make the wall thermal resistance increases, will increase the production of energy, gas steam liquidity will deteriorate, production will be reduced, the operating cycle will shorten the life of the device will be. Shorten, which in turn affect production. Some of the more common gas 11 tons steam boiler in palm oil mill deposits are: sulfate, carbonate, silicon and iron. Acid sulfate does not bubbling, since relatively hard sulfates, carbonates decompose at high temperatures, the bicarbonate will dissolve, but the release of carbon dioxide will form an insoluble carbonate salt. When the temperature reaches 300 ~ 400 ℃, hot oil furnace thermally cracking occurs. It will produce carbon deposits on the inner wall and an inner wall, it affects the heat transfer efficiency. Easy to produce oil furnace heat transfer in high temperature environments. Thermal cracking, thermal polycondensation, and its kinematic viscosity increases, the fluidity deteriorates internal oxidation of the oil pipeline, oil conductive accelerated failure, the machine will be damaged, endanger human will be high. Steam oven gas processing cycle pump failure: (1) When the current is below the normal circulating pump, the circulating pump efficiency is lowered, the flow rate is reduced, the fouling of the heating pipe may be blocked, it should be cleaned. (2) circulating pump pressure constant, the current increases, flow decreases. Bad heat transfer fluid, the viscosity increased, should be replaced or regenerated. If the system does not remove water or aqueous decomposition newly heated conductive liquid should be immediately opened exhaust valve to the exhaust gas. (3) circulating pump current is reduced, the pump outlet pressure back to zero, indicating that the pump is not idle. It may be vaporized oil, gas and steam oven measures to find the cause vaporization; if the filter is clogged, the circulation pump should be evacuated and cleaned immediately opens the bypass filter; if the heating fluid contained in the new water or heated water, the system does not exclude the decomposition gas, the exhaust valves should be opened immediately exhausted.

Gas introduced gas 11 tons steam boiler in palm oil mill steam boiler stop sign Profile: natural gas steam boiler is a steam boiler gas, natural gas steam boiler with natural gas as fuel, the combustion in the furnace heat put out by heating the pot water, and allowed to vaporized into steam energy conversion device. Water pan (drum) is continuously released from the combustion of a gaseous fuel energy to heat the furnace temperature is increased and produce steam under pressure. Since the boiling point of water increases with increased pressure, the pot is sealed, the expansion of water vapor generated inside the pressure limited thermodynamic formed, strictly speaking, the steam boiler is heated in water at constant pressure saturated steam drum regasification water formed, is widely used as an energy source. Protection device: (1) protect the boiler water a boiler water level gauge plate supporting one to two, should always be compared with each other, inconsistent findings indicate that shall be corrected immediately. Class water level should be flushed, to determine their true level. While the water level comes electrode rod can accurately capture level signal to an alarm or a pump control. (2) steam pressure protection pressure controller: selection of high sensitivity of the pressure controller, the pressure is high, or low levels of signal to the electrical switches, other control lines or automatic control chain protection. Using pressure controllers and electrical contacts, the vapor pressure can overpressure alarm; single adjustable pressure controller or dual fire burning fire the actual operating pressure. Safety valve: safety valve is the last line of defense to protect the boiler, the boiler pressure exceeds the limit, according to the set pressure relief valve design with the school, the exhaust steam pressure relief, to ensure the normal operation of the boiler. (3) having a burner flame protection flame protection inlet means, combustion function is to detect, when the ignition failure or extinguish combustion middle, immediately off the burner into the oil (gas) solenoid valve, the blower continues to operate at this time, the furnace was purged combustible residual gas, after 20 to 30 seconds purge, and various auxiliary blowers automatically cut off power, the boiler operation stops. (4) self-locking power failure protection case, the boiler shutdown immediately burst self-locking power interruption, if the current power is restored, the boiler will not start at any time, you must reset release self-locking, to re-start the ignition. Editing boiler ignition procedures: 1. Check operation and (or) shift recording. 2, inspection, examination boiler, external. 3, check the main safety accessories. Safety valve, water gauge, pressure gauge, to be tight, reliable and sensitive. 4, check the water treatment equipment. 5, inspection equipment and soda water supply system pipe. Adjust the valves as required to start. 6. Check the oil supply equipment. After the above inspection qualified, you can start the boiler. Note: The boiler is a high-temperature, high-pressure thermal equipment, is one of special equipment, widely used in government agencies, public companies and all walks of life, it is dangerous and special equipment. Event of an accident involving public safety, it will cause huge losses to the state and people's lives and property. For public safety, people's lives and property safety, according to the State Council, "Regulations on Safety Supervision of Special Equipment", the boiler should use full attention the following matters: 1, should be accompanied by safety technical specifications of the factory boiler design documents, product quality certification, safety and the use and maintenance instructions, supervision and inspection certificate (safety supervision, inspection and performance certificate). 2, boiler installation, maintenance, alteration. Engaged in the installation of the boiler, maintenance, renovation of the unit shall obtain special equipment installation and maintenance certificates issued by the Provincial Quality and Technical Supervision, before engaging in the boiler installation, maintenance, alteration. Construction unit before construction will be prepared for installation, maintenance, alteration in writing inform the special equipment safety supervision and management department of the municipality or district, and will start informing sent to the local county level Quality and Technical Supervision for the record, told immediately after construction. 3, inspection of boiler installation, maintenance, transformation. After construction, the construction unit To State Quality and Technical Supervision of Special Equipment Inspection and hydrostatic testing of the boiler installation supervisory inspection declaration. After passing by the State Quality and Technical Supervision, State Special Equipment Inspection, County of Quality and Technical Supervision involved in overall acceptance. 4, registration boiler. After the boiler inspection, the use of units must be in accordance with the "special equipment registration and use of management rules", fill "boiler (census) Registration Form", the State Quality and Technical Supervision to register and obtain a "registration certificate to use special equipment safety . " 5, operation of the boiler. Boiler operation must be performed by trained and qualified to obtain "special equipment operator certificate" certified personnel to operate, must strictly abide by the rules and eight systems, six record. 6, check the boiler. Periodic inspection of boiler once a year, not be used without safety periodic inspection of boilers. Safety accessories safety valve of the boiler regular inspection once a year, pressure gauge biannually verified, may not be used without the periodic inspection of the safety accessories. 7, non-pressure boilers will be installed for the boiler pressure. Do not use water level gauge, safety valve, pressure gauge three safety accessories insufficiency boiler.

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